Lab equipment safety is a significant concern across various lab settings, including universities, biotechnology companies, and medical facilities. While refraining from consuming chemicals is common knowledge, it is crucial to familiarize oneself with the unique safety protocols associated with different equipment. To facilitate this, we have compiled a comprehensive list of lab safety tips to enable you and your personnel to work diligently and securely. The cardinal rule emphasizes that a safety-conscious mindset must be ingrained in all individuals involved in laboratory operations, from top-level administrators to individual workers. Consistently discussing safety and demonstrating a genuine and ongoing interest in its importance is key to fostering a culture of safety. It is imperative to avoid complacency towards familiar laboratory procedures, as this can lead to underestimating potential hazards and a false sense of security that often culminates in accidents. Remain vigilant and promptly report any unsafe conditions to facilitate timely rectification. Ultimately, every laboratory worker bears the fundamental responsibility of planning and executing operations in a manner that prioritizes the safety of oneself and colleagues.
Toxic substances can potentially be encountered by contaminating food, drink, smoking materials, and cosmetics. It is essential to store, handle, and consume food in a designated area outside the laboratory, ensuring it is free from hazardous substances. Non-laboratory spaces such as break rooms, lounges, or conference rooms should be allocated for laboratory personnel to store and consume food and beverages. Bringing coffee, soft drinks, snacks, or lunches into laboratory areas is strictly prohibited. It is important to mark areas where food is allowed and display warning signs such as "EATING AREA - CHEMICALS NOT PERMITTED." Utensils and glassware used in laboratory operations must not be used for food or drink consumption. Laboratory refrigerators, ice chests, cold rooms, and similar equipment should not be utilized for storing food. Separate equipment dedicated exclusively to food storage should be used, and it should be clearly labeled for that purpose to keep a laboratory environment secure.
Keeping the laboratory harmless requires active participation from everyone. Administrators or managers should establish strong policies, procedures, and educational practices to ensure that the lab is well-designed and that all workers understand the hazards associated with its equipment. Some areas of concern include:
Regularly inspect and maintain all equipment and personal protective equipment (PPE) according to the manufacturer's recommendations. Keep detailed logs of these activities.
Shields and guards act as the first line of defense against various hazards. They should be properly installed to prevent access to electrical components or moving parts and in situations where there is a risk of explosion or implosion, such as when working with pressurized glassware or conducting a reaction for the first time.
Place specific hazard signs and warnings where necessary and ensure that all substances are properly labeled. Lab personnel should be familiar with different hazard icons and take necessary precautions.
When performing hazardous procedures, workers should always have a buddy system in place.
Workers must have access to all relevant documentation, including Safety Data Sheets (SDSs), chemical inventory lists, safety manuals, and standard operating procedures (SOPs).
Creating a safe lab environment requires close collaboration between lab supervisors and personnel. Everyone needs to be aware of the hazards and procedures necessary to ensure their safety and the safety of those around them. Here are some tips you should know:
To begin any procedures, it is essential to have a clear understanding of the plan. Collect all your tools, personal protective equipment (PPE), and chemicals, and familiarize yourself with the procedure and Safety Data Sheets (SDS). When transporting chemicals from outside the laboratory, ensure they are kept separate from other substances and people. Utilize secondary containers whenever necessary and choose either a freight elevator or an empty passenger elevator to maintain distance from non-laboratory personnel.
Allocate some time to confirm that the laboratory is adequately ventilated and that all equipment is functioning correctly. If necessary, place a warning sign at the entrance of the lab to notify individuals that they are entering a hazardous area.
Lab work requires caution when using glassware to avoid injuries. For most applications, it is advisable to use high-quality borosilicate glassware, except when dealing with ultraviolet light or other specific types of light. It is crucial to refrain from using damaged glass and exercise care during handling to maintain its good condition.
When cleaning up broken glass or working with glass hose connections or tubing, always wear hand protection. Additionally, if you are using a vacuum-jacketed glass apparatus, exercise extreme caution and ensure that your glassware is specifically designed for vacuum work.
The equipment you work with can present various hazards, depending on its nature. It is crucial to carefully assess the risks involved and implement suitable safety measures. We have provided safety guidelines for different types of equipment and potential hazards to consider.
Shocks and flammability are two main concerns when it comes to electrical equipment. Even if the equipment operates at low voltage, shocks can still be dangerous and lead to electrocution and burns. To minimize the risk of shocks, it is important to regularly inspect plugs and cords as part of your daily routine, and ensure that your wiring adheres to the safety requirements for your specific application.
Areas where flammable vapor-air mixtures are likely to accumulate, such as designated labs or cold rooms, should have certified explosion-proof equipment and wiring. This requirement applies to both heavy-duty equipment and smaller installations like light switches.
It is crucial to know how to shut off equipment or entire circuits in case of emergencies. If a worker comes into contact with an energized device, such as a live wire, they should either directly turn off the current or use non-conductive materials like non-conducting gloves to move the individual away from the source of the current.
When deciding where to place your equipment, it is important to consider the potential for condensation and spills. For instance, avoid positioning equipment near safety showers. In cold rooms, it is advisable to mount equipment on walls or vertical panels to minimize condensation.
Due to the presence of flammable vapors in laboratory environments, electrical equipment must incorporate specific design features to prevent ignition. To mitigate the risk of sparks and fires, it is essential to avoid using equipment that has series-wound motors with carbon brushes when flammable vapors are present. While induction motors are typically used in lab equipment, series-wound motors can be found in certain consumer electronics such as blenders and power tools. These motors have the potential to generate sparks that can ignite the vapors.
Lastly, it is best to avoid using extension cords whenever possible. If their use is necessary, ensure that the size of the cord plugged into the extension cord is smaller than the wire gauge of the extension cord itself. Additionally, keep all wires as short as possible to minimize the risk of tripping hazards.
Make sure to thoroughly read the manufacturer's user guide for any equipment used in your laboratory to understand the specific hazards associated with each machine. Additionally, there are common concerns that should be kept in mind. Consider the following guidelines when working with different types of equipment:
Never conduct reactions or apply heat to a closed-system apparatus unless it has been built and tested to withstand pressure. A pressurized apparatus should have a relief device. If you cannot release the reaction directly into the air, minimize pressure by using an inert gas purge and bubbler system. Always use appropriate shielding in pressurized systems.
Before use, to ensure how safe your centrifuge is, make sure that your centrifuge is properly anchored and balanced. Unbalanced rotors can cause the centrifuge and tubes to fly off during operation. Keep the lid closed and monitor the unit until it reaches full operating speed. If you notice vibrations, stop the equipment and check the load balances. Additionally, place the centrifuge in a location where vibrations won't cause other equipment, such as bottles on a table, to fall over.
Electric heating devices, such as hot plates, heating mantles, and hot-tube furnaces, can pose spark or shock hazards. Whenever possible, choose steam-heating devices instead. Keep your work area clean to prevent other materials from coming into contact with the heating source.
Like ovens, the atmosphere inside a refrigerator can develop dangerously high concentrations of vapor. Exercise caution when placing items in a lab refrigerator. Avoid storing highly toxic substances inside and ensure that all containers are sealed with vapor-tight caps. Select the appropriate refrigerator for your work lab safe refrigerators are designed for flammable or explosive materials, while materials with lower flashpoints require explosion-proof refrigerators with appropriate certifications. All refrigerators should have heavy-duty cords and their own circuit breakers.